MetaBoard: Lightweight Steel Production Board
Completed with the world's only lightweight structural technology,
a
next-generation steel production board
MetaBoard is a steel production board developed with Samjung's proprietary lightweight structural technology. It combines upper and lower plates with an integrated internal vibration plate made of high-strength special steel to minimize its own weight while securing the support capacity and structural stability needed for concrete product production. Depending on customer requirements, a variety of upper and lower plate materials such as POSSJ, GI and Stainless can also be selected and applied.
A new lightweight solution that
reduces the burden on the production line
MetaBoard optimizes weight and material use while maintaining structural performance and vibration transmission performance. This reduces the moving load of the production line and the burden on energy and equipment, and contributes to less component wear, longer spare-parts replacement cycles and better maintenance efficiency.
4 Core Values That
Set MetaBoard Apart
Lightweight Structure,
Load Support of Up to 2 Tons
Even with its lightweight structure, MetaBoard stably supports loads of up to 2 tons. It goes beyond the production constraints of existing steel production boards and supports the production of a wider variety of concrete products and a wider range of applications.
The First Carbon-Neutral
Steel Production Board
The first carbon-neutral steel production board reduces environmental burden with a lightweight structure and recyclable steel. It offers sustainability across production, transport, use and recycling, together with performance, production efficiency and environmental value.
Meta Board
Efficient Vibration Transmission
from a Lightweight Structure
With its low self-weight and integrated internal vibration plate, MetaBoard efficiently transmits forming vibration to the working surface. It is designed with the dynamic response in terms of mass (m), stiffness (k) and damping (c) in mind.
A Lighter Steel Production Board,
Less Burden on the Production Line
Being lighter than conventional steel production boards, it reduces the repeated moving load of the production line and the burden on equipment and drive parts. By reducing energy use and component wear, it extends spare-parts replacement cycles and improves maintenance efficiency.
Our Principle of Using Only Korean Steel
Samjung uses only steel produced in Korea for all steel production boards.
The quality and consistency of raw materials are key factors that determine a production board's long-term performance and durability.
Based on verified domestic steel, Samjung maintains consistent quality and stable product performance.
Future-oriented,
industry-leading precision manufacturing technology
MetaBoard precisely forms the upper and lower plates and the internal vibration plate separately, then joins them into a single structure. From press forming to internal vibration plate forming, precision assembly, heat treatment, laser welding and AI-based 3D full inspection, each process is managed precisely to achieve structural stability and vibration transmission performance.
01
Precision Press Forming of Upper and Lower Plates
Upper and lower plates are precisely formed with a 1,000-ton class press to secure uniform flatness and a reference surface for the following joining process.
02
Forming the Integrated High-Strength Internal Vibration Plate
High-strength steel is formed into a single-body structure to stably support loads and efficiently transmit vibration
03
Precision Surface Cleaning and Structural Assembly
Surface foreign matter is removed and each part is aligned and assembled at its design position to secure structural joining quality.
04
Structural Integration Through Heat Curing
The internal bonding material is cured through a heat curing process, integrating the upper and lower steel plates and the internal structure into a single sturdy structure.
05
Precision Laser Integration Welding
Laser welding joins the upper and lower plates and internal structure into one integrated structure, minimizing welding distortion.
06
AI-Based 3D 100% Full Inspection
3D scanning and AI Vision fully inspect 100% of surface condition, assembly precision, welding condition and final flatness.
Based on 3D Scanning and AI Vision,
100% Full Quality Inspection
Before shipment, every finished MetaBoard is fully inspected for surface condition, assembly precision, welding condition and final flatness using 3D laser scanning and AI Vision. Measured values are compared with the standard specification to automatically judge Pass/Fail, and only products that meet the standard are shipped.
World's First, Only from Samjung:
Individual Board ID Technology for Steel Production Boards
Samjung was the first in the world to apply an individual Board ID to a steel production board.
A unique ID is assigned to each board by RFID or QR, and the individual board's quality data generated during pre-shipment inspection is linked to that ID.
Every board moving through the whole production line
becomes a reference point that connects data.
Production History
Production history and quality data are linked to trace the history of problems.
Product Information
Information on the products produced is checked together with the board's quality data.
Number of Uses
The cumulative number of uses is linked with quality data and used for board inspection.
Maintenance History
Inspection and maintenance records are linked to manage the quality history of each board.
A Smart Quality Management System
That Connects Inspection Data
to Production
Board ID can be used in various ways according to the customer's production and automation system level. Data connected and accumulated at the board level is used for production management and quality tracking, and can later be extended as a data foundation for building a Smart Factory.
We Propose the MetaBoard That Fits Your Production Environment
Based on product size, load and equipment configuration,
we review the lightweight structure, material and specifications together.